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ASM Handbook, Volume 5: Surface Engineering offers practical information on surface engineering techniques for various materials and scales. Topics covered include:

  • Surface Cleaning & Preparation: Essential techniques for optimal results.
  • Coating & Deposition Processes: Methods like electroplating, diffusion coating, chemical and physical vapor deposition, and conversion coating.
  • Testing & Characterization: Guidelines for evaluating surface properties.
  • Equipment & Instrumentation: Best practices for proper setup and operation.

The handbook provides detailed data on process parameters, solution compositions, and operating conditions for materials such as:

  • Metals & Alloys: Irons, steels, aluminum, copper, magnesium, nickel, titanium, zirconium.
  • Advanced Materials: High-performance ceramics, polymers, composites.

Special focus areas include:

  • Application-specific cases: Cutting tools, corrosive and abrasive conditions, thin films, and high-temperature environments.
  • Surface finishing techniques for enhanced performance.

This comprehensive guide is an essential resource for anyone involved in surface engineering.

Course Description

Contents

SURFACE CLEANING
Classification and Selection of Cleaning Processes
Alkaline Cleaning
Solvent Cold Cleaning and Vapor Degreasing
Emulsion Cleaning
Molten Salt Bath Cleaning
Ultrasonic Cleaning
Acid Cleaning
Mechanical Cleaning Systems
Pickling and Descaling

FINISHING METHODS
Classification and Selection of Finishing Processes
Finishing Methods Using Defined Cutting Edges
Finishing Methods Using Multipoint or Random Cutting Edges
Nonabrasive Finishing Methods
Mass Finishing
Shot Peening
Topography of Surfaces
Microstructural Analysis of Finished Surfaces
Residual Effects of Finishing Methods
Thermal Aspects of Surface Finishing Processes
Selection, Application, and Disposal of Finishing Fluids
Influence of Work Material Properties on Finishing Methods

PLATING AND ELECTROPLATING
Copper Plating
Industrial (Hard) Chromium Plating
Decorative Chromium Plating
Nickel Plating
Iron Plating
Cadmium Plating
Zinc Plating
Indium Plating
Tin Plating
Lead Plating
Silver Plating
Gold Plating
Platinum-Group Metals Plating
Copper Alloy Plating
Tin Alloy Plating
Zinc Alloy Plating
Nickel Alloy Plating
Chromium Alloy Plating
Multiple-Layer Alloy Plating
Selective (Brush) Plating
Pulsed-Current Plating
Electroforming
Electroless Nickel Plating
Electroless Copper Plating
Electroless Gold Plating
Electroless Alloy Deposition
Mechanical Plating

DIP, BARRIER, AND CHEMICAL CONVERSION COATINGS
Surface Preparation for Continuously Applied Coatings
Continuous Hot Dip Coatings
Continuous Electrodeposited Coatings for Steel Strip
Batch Hot Dip Galvanized Coatings
Babbitting
Phosphate Coatings
Chromate Conversion Coatings
Rust-Preventive Compounds
Painting
Elastomeric Coatings for Automotive Plastics
Porcelain Enameling
Ceramic Coatings and Linings
Anodizing

VACUUM AND CONTROLLED-ATMOSPHERE COATING AND SURFACE MODIFICATION
Thermal Spray Coatings
Chemical Vapor Deposition of Nonsemiconductor Materials
Chemical Vapor Deposition of Semiconductor Materials
Plasma-Enhanced Chemical Vapor Deposition
Growth and Growth-Related Properties of Films Formed by Physical Vapor Deposition
Vacuum Deposition, Reactive Evaporation, and Gas Evaporation
Sputter Deposition
Ion Plating
Ion-Beam-Assisted Deposition
Arc Deposition
Ion Implantation
Diffusion Coatings
Pulsed-Laser Deposition

TESTING AND CHARACTERIZATION OF COATINGS AND THIN FILMS
Film Thickness Measurements Using Optical Techniques
Corrosion Testing of Coatings
Evaluation of Mechanical Properties of Thin Films
Stress Determination for Coatings
Testing of Stability and Thermal Properties of Thermal Barrier Coatings
Microstructural Characterization of Coatings and Thin Films
Surface and Interface Analysis of Coatings and Thin Films
Overview of Wear and Erosion Testing of Coatings

SURFACE ENGINEERING OF IRONS AND STEELS
Surface Engineering of Cast Irons
Surface Engineering of Carbon and Alloy Steels
Surface Engineering of Stainless Steels
Surface Engineering of Specialty Steels

SURFACE ENGINEERING OF NONFERROUS METALS
Surface Engineering of Heat-Resistant Alloys
Surface Engineering of Aluminum and Aluminum Alloys
Surface Engineering of Copper and Copper Alloys
Surface Engineering of Magnesium Alloys
Surface Engineering of Titanium and Titanium Alloys
Surface Engineering of Zirconium and Hafnium
Surface Engineering of Refractory Metals and Alloys
Surface Engineering of Nickel and Nickel Alloys
Surface Engineering of Zinc Alloys

SURFACE ENGINEERING OF SELECTED NONMETALLIC MATERIALS
Glazes and Enamel Coatings for Ceramics and Glasses
Surface Engineering for Chemical Activity
Protective Coatings for Carbon-Carbon Composites
Plasma Surface Engineering of Plastics
Surface Engineering of Carbide, Cermet, and Ceramic Cutting Tools

ENVIRONMENTAL PROTECTION ISSUES
Environmental Regulation of Surface Engineering
Cadmium Elimination in Surface Engineering
Chromium Elimination in Surface Engineering
Vapor Degreasing Alternatives
Compliant Organic Coatings
Compliant Wipe Solvent Cleaners

REFERENCE INFORMATION
Glossary of Terms: Surface Engineering
Abbreviations, Symbols, and Tradenames: Surface Engineering

Course Curriculum

1. ASM Handbook Volume 5: Surface Engineering

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Quality Manager

Experienced Quality Manager with expertise in NDT, welding, and other.

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An experienced Quality Manager specializing in NDT welding, with a focus on ensuring top-quality welding processes, safety, and compliance with industry standards. I manage quality control systems and train candidates in NDT inspections, equipping them with the skills to maintain high-quality and reliable welding practices. Dedicated to continuous improvement, I aim to deliver exceptional results while fostering a culture of excellence and safety in every project.

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